PV90-4 - Ground power converter

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Article No.
5001246

As airports and operators seek to minimise costs and pollution, the demand for fixed electrical ground powering of aircraft systems can only increase. Smart Airport Systems latest PV90-4 converter is designed to meet this demand by providing the ground power to run the electrical systems of the Boeing 787 and the next generation of aircraft.

Typical applications:

  • Continuous power supply
  • Single or dual channel 90kVA
  • Optional 28V
  • Airbus, Boeing and other 400 Hz aircraft
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As airports and operators seek to minimise costs and pollution, the demand for fixed electrical ground powering of aircraft systems can only increase. Smart Airport Systems latest PV90-4 converter is designed to meet this demand by providing the ground power to run the electrical systems of the Boeing 787 and the next generation of aircraft.

The PV90-4 – the fourth generation of SAS’s solid state frequency converters – now 30% more compact and with an efficiency >95%*, has features that are unique. 

During ramp operations, whether operators are wearing heavy gloves or operating in bright sunshine, the large 5.7” LCD display and oversized panel controls make power selection and system monitoring easy.

The PV90-4 has a great emphasis is on its all-weather ease of use, and the product’s ability to be serviced worldwide by local staff.

From conception, the SAS's PV90-4 was designed to be a zero downtime GPU requiring a minimum of planned maintenance. The unique feature of the PV90-4 is the pluggable power module (as shown in the specification sheet). In the unlikely event of a system failure the 'Heart' of the machine can be easily replaced by front line maintenance staff in a matter of minutes.

The latest generation aircraft such as the Boeing 787 with electric air-conditioning packs and electric start can demand 90 kW from a 90 kVA FEGP installation. The use of on-board air-con can require this for extended periods. As airports and operators seek to minimise costs and pollution, the demand for fixed electrical ground powering of aircraft systems can only increase.

Smart Airport Systems latest PV90-4 Converter is designed to meet this demand by providing the ground power to run the electrical systems of the Boeing 787 and the next generation of aircraft. Continuously delivering a genuine 90 kW, (significantly more that the 90 kVA - 72 kW which is the generally quoted power), requires the generous sizing of electrical and electronic components and the ability to dissipate the heat generated at continuous full load.

Many competitors’ products are sized for short duration high output only, with some concentrating on size reduction at the expense of full load performance. Smart Airport Systems, through practical tests and operating experience, has taken a different approach.

As a manufacturer and exclusive provider of ground power at major air shows, our engineers have been uniquely placed to operate the company’s converters on all the world’s latest generation aircraft, gaining unrivalled data and experience while working alongside the airframe manufacturers’ test and field engineers. In this respect we are unique. The design of its latest 90 kW unit draws on the experience of its own ground handling team.

PV90-4 is offered with horizontal and vertical mounting options to suit all operations.

* At 100% load, 0.8PF

Power 90 kVA
Voltage 200/115 VAC
Power factor 0,7 lag – 0,95 lead
Frequency 400 Hz
Efficiency > 95 %
Overload 400% (1100 A Spitze)
Average time for repair 10 min


Features
  • Unity output power factor 90kVA / 90kW 
  • 95%* efficiency 
  • Stainless steel enclosure 
  • Large 5.7” LCD display 
  • Link™ compatible for remote monitoring 
  • Solid state frequency converter with no moving parts
  • Operates with any 400Hz aircraft 
  • Automatic line drop compensation 
  • Performance exceeds ISO 6858 
  • Several mounting options 
  • Pluggable Power Module for easy first line maintenance

Specifications
  • Output active power (kW) 90.0 

  • Apparent output power 90.0 

General 
 
  • Operating Temperature -40°C to +56°C (-40°F to +132°F) 
  • Relative Humidity 10 – 100% 
  • Altitude 2.000 metre (6560 ft) before derating 
  • Protection Level IP 55 
  • Colour RAL 7000 / 7011 
  • Noise Level < 65dBA @1m 
  • MTBF 100,000 hrs 
  • MTTR 10 min 
  • Filtration Polyurethane foam media 

Input  

  • Number of Phases 3Ø + Earth 
  • Power Factor Unity PF (>30% load) 
  • Voltage 400 – 480 VAC (±15%) Down to 315V with 30kVA load 
  • Frequency 50/60Hz (±10%) 
  • Current 140 – 118 Amps (400 – 480VAC) 
  • Current THD < 5% @ full load 
  • Inrush Current None 

Output  

  • Number of Phases 3Ø + Neutral & Earth 
  • Power Factor 0.7 lag – 0.95 lead 
  • Voltage 200 / 115 VAC 
  • Frequency 400 Hz (±0.001%) 
  • Crest Factor 1.414% ±0.04 
  • Voltage Adjustment 112-119.5 VAC (L – N) Up to 8% automatic voltage line drop compensation 
  • Static Voltage Regulation < 0.5 for balanced load (up to 30% unbalanced load) 
  • Dynamic Voltage Regulation to MIL-STD-704F 
  • Voltage THD < 1.5% with linear load (1% typ.) 
  • Phase Angle Symmetry 120° ±1% for balanced load. 120° ±2% for 30% unbalanced load 
  • Dimensions and Weight  

Stand alone unit

  • Dimensions: H 1100mm (43in) x W 600mm (23.6in) x D 600mm (23.6in)
  • Weight: 400kg (882lbs) 

Unit with base module

  • Dimensions: H 1500mm (59in) x W 600mm (23.6in) x D 600mm (23.6in)
  • Weight: 450kg (992lbs) 

Efficiency  

  • >95% 50 – 100% load at 0.8PF 
  • >93% 25 – 50% load at 0.8PF 
  • >90% < 25% load at 0.8-1PF 
  • Standby losses < 150W 

Overload  

  • 125% 10 minutes 
  • 150% 60 seconds 
  • 200% 30 seconds 
  • 300% 10 seconds 
  • 400% 1 second (1100A peak inrush) 

Standards  

  • EN 62040-1 Safety (CE) 
  • EN 61000-6-4 Emissions (CE) 
  • EN 61000-6-2 Immunity (CE) 
  • DFS 400 Specification for 400Hz aircraft power 
  • ISO 6858 Aircraft ground support electric supplies 
  • BS 2G 219 General requirements for ground support equipment 
  • MIL-STD-704 Aircraft electric power characteristics 
  • SAE ARP 5015 & SAE AIR 5387 Ground equipment 400Hz ground power performance requirement 
  • UL 1012 Standard for Power Units other than class 2

 

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